Research projects:
Grand Challenge 1.1

Modular design and advanced thermal management of electrical machines
Led by Newcastle University

Phase two of this work package has commenced with the appointment of two new Research Associates; Dr Luke Saunders, bringing industrial manufacturing experience to the project and Dr Yusuf Ugurluoglu, beginning his first appointment as a Research Associate following the successful completion of his Mechanical Engineering PhD. We are also adding two funded PhDs to the research later this year. This project aims to increase the power density of electrical machines within the same thermal limits. This can only be achieved with changes to the machine design and construction methods. Modularisation of the machine enables greater access and control to the coil winding process, enabling a denser, more thermally conductive capable coil which can operate at higher loadings within its thermal limits. Further gains can be obtained by incorporating advanced thermal management into the module. Modularisation does however pose a number of challenges; more components, mechanical, thermal and magnetic interfaces. This work package is investigating these aspects methodically to advance understanding and suggest manufacturing and design methods to minimise problems. 

During phase two, more cross institute research is planned including Robotic winding of modules with the AMRC, Mechanical design and testing of modular stators with Sheffield and the development of the dry machine with NMIS/Strathclyde